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Stage I: Production of sulphur dioxide gas, SO2
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Sulphur dioxide gas, SO2, is produced by burning sulphur in air.
S(s) + O2(g) → SO2(g)
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Stage II: Conversion of sulphur sulphide to sulphur trioxide, SO3
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Pure and dry sulphur dioxide with excess oxygen are passed through a converter. |
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The gas mixture is passed over vanadium(V) oxide, V2O5 (catalyst) at temperature 450°C – 500°C and under the pressure of 1 atmosphere. |
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A high percentage of the sulphur dioxide is converted into sulphur trioxide.
2SO2(g) + O2(g) ⇌ 2SO3(g)
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Stage III: Production of sulphuric acid, H2SO4
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The sulphur trioxide produced is dissolved in concentrated sulphuric acid to produce oleum, H2S2O7, a viscous liquid.
SO3(g) + H2SO4(l) → H2S2O7(l)
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Oleum is then diluted with an equal volume of water to produce concentrated sulphuric acid (98%).
H2S2O7(l) + H2O(l) → 2H2SO4(l)
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The animation below shows the industrial process in the manufacture of sulphuric acid.
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